For 1990-2009 cars

Table 1: | Transmission Clearance Specifications
Table 2: | Clutch Assembly Specifications

#### Transmission Clearance Specifications

Application | Specification
--- | ---
Metric | English
Front Differential Assembly (13)

- Unloaded Rotating Torque

0.70-1.20 N·m

6-11 lb in

Fluid Pump Assembly (2)

- Driven Gear (204) to Body Clearance

0.075-0.20 mm

0.002-0.007 in

- Drive Gear (205) Tip to Body Clearance

0.013-0.342 mm

0.0005-0.014 in

- Driven Gear (204) Tip to Body Clearance

0.004-0.298 mm

0.0001-0.018 in

- Fluid Pump Body Bushing, ID

38.113-38.188 mm

1.500-1.503 in

- Side Clearance of Drive and Driven Gear to Body

0.03-0.10 mm

0.0012-0.004 in

- Stator Shaft Bushing, ID

22.201-22.257 mm

0.874-0.876 in

Front Carrier Sun Gear Assembly (24)

- Front Carrier Bushing, ID

30.056-30.132 mm

1.183-1.186 in

- Front Sun Gear Bushing, ID

22.200-22.276 mm

0.874-0.877 in

- Rear Sun Gear Bushing, ID

22.200-22.276 mm

0.874-0.877 in

2nd Coast Clutch and 2nd Clutch Hub and 2nd Clutch Sprag Assembly (11) to Fluid Pump

- Installed Height

51.09-51.71 mm

2.011-2.036 in

Forward and Direct Clutch Assembly (23) End Play

- Installed End Play

0.188-0.570 mm

0.007-0.022 in

Forward and Direct Clutch Assembly (23) to Transmission Case (17)

- Installed Height

50.850-51.825 mm

2.002-2.040 in

Front Differential Gear Thrust Bearing (263) to case (17)
Installed Height | 0.05-0.20 mm | 0.002-0.008 in
3rd Gear Band Servo (57) Return Springs

- Outer Spring

- Free/Relaxed Length

40.2 mm

1.582 in

- Outer Diameter

20.3 mm

0.800 in

- Inner Spring - yellow

- Free/Relaxed Length

13.5 mm

0.531 in

- Outer Diameter

10.0 mm

0.394 in

3rd Gear Band Servo (57)

- Piston Bore Stroke

5.76-6.76 mm

0.227-0.266 in

Transmission Housing - Torque Converter Distance

- Torque Converter mounting lug/pad minimum installed distance to Transmission Housing outer edge

11.35 mm

0.447 in

#### Clutch Assembly Specifications

Application | Specification
--- | ---
Metric | English
Direct Clutch (562)

- Piston Bore Stroke

1.49-1.91 mm

0.059-0.075 in

- Relaxed Clutch Pack Stack Up Clearance

0.76-1.24 mm

0.030-0.049 in

- Available Direct Clutch Backing Plate (555) Thickness

4.0 mm

0.157 in

4.2 mm | 0.165 in
4.4 mm | 0.173 in
Forward Clutch (565)

- Piston Bore Stroke

0.71-1.09 mm

0.028-0.042 in

- Relaxed Clutch Pack Stack Up Clearance

0.74-1.06 mm

0.029-0.042 in

- Available Forward Clutch Backing Plate (551) Thickness

5.0 mm

0.197 in

5.2 mm | 0.205 in
5.4 mm | 0.213 in
Low and Reverse Clutch (27)

- Piston Bore Stroke

1.39-2.21 mm

0.054-0.087 in

- Relaxed Clutch Pack Stack Up Clearance

0.43-1.43 mm

0.017-0.056 in

1-2 Reverse Clutch (603)

- Piston Bore Stroke

2.34-2.70 mm

0.092-0.106 in

- Relaxed Clutch Pack Stack Up Clearance

0.84-1.63 mm

0.033-0.064 in

- Available 1-2 Reverse Clutch Backing Plate (621) Thickness

5.0 mm

0.197 in

5.1 mm | 0.201 in
5.2 mm | 0.205 in
5.3 mm | 0.209 in
5.5 mm | 0.216 in
Second Clutch (210)

- Piston Bore Stroke

1.10-1.50 mm

0.043-0.059 in

- Relaxed Clutch Pack Stack Up Clearance

0.44-1.04 mm

0.0173-0.040 in

- Available 2nd Clutch Backing Plate (219) Thickness

3.6 mm

0.142 in

3.8 mm | 0.150 in
4.0 mm | 0.157 in
Second Coast Clutch (222)

- Piston Bore Stroke

1.24-1.96 mm

0.049-0.077 in

- Relaxed Clutch Pack Stack Up Clearance

0.53-1.59 mm

0.021-0.063 in

4-5 Clutch (582)

- 4-5 Clutch Housing Bushing, ID

36.125-36.200 mm

1.422-1.425 in

- 4-5 Clutch Piston Stroke

1.52-1.90 mm

0.060-0.075 in

Relaxed Clutch Pack Stack Up Clearance | 0.60-1.36 mm | 0.024-0.054 in
Available 4-5 Clutch Backing Plate (567) Thickness | 3.6 mm | 0.142 in
3.8 mm | 0.150 in
4.0 mm | 0.158 in