For 1990-2009 cars

Callout | Component Name
--- | ---
Important:

• | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated.

• | Clean all components in cleaning solvent and air dry.

• | The transfer case rear output drive housing is not serviced. If damage cannot be repaired, the transfer case must be replaced.

1 | Transfer Case Rear Output Shaft Flange Important: Replace if flange, threaded holes, or splines are damaged. Inspect sealing surface for corrosion, excessive wear, or damage.
2 | Transfer Case Rear Output Shaft Oil Slinger Important: Replace the slinger if damaged, cracked, loose, or distorted.
3 | Transfer Case Rear Output Shaft Bearing Assembly Important: Inspect bearings for roughness, spalling, or pitting.
4 | Transfer Case Rear Output Drive Housing Important:

• | Inspect for cracks, broken areas, or other damage.

• | Inspect bearing races for roughness, brinelling, or pitting.

• | Inspect the O-ring channel for porosity or damage.

Tip
Scratches or nicks in other areas may be repaired with light sanding.

5 | Transfer Case Rear Output Shaft Spline Important: Inspect for damage and press fit to flange.
6 | Transfer Case Rear Output Shaft Important: Inspect for pitting, excessive wear, or damage.